Advanced Thermal Process Equipment for Maximum Efficiency, Product Recovery & Sustainable Plant Performance

Calandrias, Evaporators & Condensers

We design and manufacture high-performance Calandrias, Evaporators, and Condensers engineered to deliver superior heat transfer efficiency, maximum product recovery, reduced energy consumption, and long-term operational reliability across the world's most demanding process industries.

Our thermal process equipment serves Chemical, Petrochemical, Fertilizer, Pharmaceutical, Food & Beverage, Sugar, Pulp & Paper, Wastewater Treatment, Mining, Metals, Desalination, Renewable Energy, and Specialty Process Industries, providing customized solutions for concentration, evaporation, crystallization, distillation, condensation, solvent recovery, and waste heat recovery applications.

Combining advanced thermal engineering, precision fabrication, computational process optimization, and international manufacturing standards, we deliver equipment that maximizes throughput while minimizing operating costs and environmental impact.

Manufacturing Range

Comprehensive Thermal Process Equipment

Calandrias

Vertical Calandrias

Natural Circulation Calandrias
Forced Circulation Calandrias
Falling Film Calandrias
Rising Film Calandrias
Evaporator Calandrias
Crystallizer Calandrias
Reboiler Calandrias
Process Heating Calandrias
Applications: Sugar Industry, Chemical Processing, Fertilizer Plants, Distilleries, Pharmaceutical Manufacturing

Specialized Calandrias

Juice Heater Calandrias
Syrup Evaporation Calandrias
Vacuum Pan Calandrias
Crystallization Calandrias
Multi-Effect Evaporator Calandrias
Desalination Calandrias
High-Fouling Service Calandrias

Evaporators

Film Evaporators

Single Effect Falling Film Evaporators
Multiple Effect Falling Film Evaporators
Long Tube Vertical Evaporators
High Efficiency Falling Film Systems
Applications: Dairy Products, Pharmaceuticals, Food Ingredients, Specialty Chemicals

Rising Film Evaporators

Natural Circulation Rising Film Evaporators
Long Tube Rising Film Evaporators
High Capacity Rising Film Systems
Applications: Sugar Processing, Chemical Industries, Fertilizer Production

Forced Circulation Evaporators

Single Stage Systems
Multi-Stage Systems
High Viscosity Product Evaporators
Crystallization Evaporators
Applications: Salt Processing, Fertilizer Plants, Heavy Chemical Industries

Specialty Evaporators

Short Tube Evaporators
Long Tube Evaporators
Plate Evaporators
Flash Evaporators
Vacuum Evaporators
Thin Film Evaporators
Wiped Film Evaporators
Agitated Thin Film Evaporators (ATFE)
Scraped Surface Evaporators
Mechanical Vapor Recompression (MVR) Evaporators
Thermal Vapor Recompression (TVR) Evaporators
Zero Liquid Discharge (ZLD) Evaporators

Crystallization Systems

Evaporative Crystallizers
Forced Circulation Crystallizers
Vacuum Crystallizers
DTB Crystallizers
Oslo Crystallizers

Condensers

Surface Condensers

Shell & Tube Surface Condensers
Steam Surface Condensers
Turbine Exhaust Condensers
Vacuum Surface Condensers
Horizontal Surface Condensers
Vertical Surface Condensers
Applications: Power Plants, Refineries, Petrochemical Facilities

Process Condensers

Distillation Condensers
Overhead Condensers
Reflux Condensers
Product Recovery Condensers
Solvent Recovery Condensers
Reactor Condensers
Applications: Chemical Processing, Refining, Pharmaceuticals

Specialized Condensers

Air-Cooled Condensers
Water-Cooled Condensers
Refrigerant Condensers
Barometric Condensers
Jet Condensers
Direct Contact Condensers
Cryogenic Condensers
LNG Condensers
Vacuum Condensers
Hybrid Condenser Systems
Technical Capabilities

Engineering Standards & Parameters

Design Standards

Equipment designed and manufactured in accordance with:

ASME Section VIII Div. 1 & Div. 2
TEMA Standards
HEI Standards
API Standards
EN 13445
PED Requirements
AD 2000
PD 5500
DIN Standards
BS Standards
IS Standards
Client-Specific International Standards

Thermal Engineering Capabilities

Advanced Process Design

Heat Transfer Analysis
Mass Transfer Analysis
Thermal Performance Simulation
Vapor-Liquid Equilibrium Studies
Fouling Assessment
Process Optimization
Energy Recovery Studies
Steam Economy Analysis
Utility Consumption Optimization
Process Debottlenecking

Advanced Computational Engineering

Computational Fluid Dynamics (CFD)
Finite Element Analysis (FEA)
Thermal Stress Analysis
Dynamic Process Simulation
Hydraulic Flow Analysis
Vibration Analysis

Manufacturing Capability Envelope

Shell Diameter
Up to 8,000 mm and above
Tube Length
Up to 20 meters and above
Calandria Diameter
Up to 7,000 mm and above
Design Pressure
Full Vacuum to 300 Bar+
Design Temperature
Cryogenic Service (-196°C) to High Temperature up to 900°C
Equipment Weight
Up to 500 MT+ Single Lift
Materials of Construction

Comprehensive Material Range

Carbon Steel

ASTM A516 Gr. 60 ASTM A516 Gr. 65 ASTM A516 Gr. 70 ASTM A537 ASTM A36 IS 2062
Applications: General Process Industries, Utility Systems, Sugar Plants

Austenitic Stainless Steel

SS 304 SS 304L SS 316 SS 316L SS 317L SS 321 SS 347
Applications: Pharmaceuticals, Food Processing, Fine Chemicals

Duplex Stainless Steel

Duplex 2205 Duplex 2304
Applications: Corrosive Process Streams, Offshore Facilities

Super Duplex Stainless Steel

Super Duplex 2507
Applications: Seawater Systems, Severe Corrosion Service

Nickel-Based Alloys

Inconel 600 Inconel 625 Inconel 718 Monel 400 Hastelloy C22 Hastelloy C276 Alloy 20 Incoloy 800 Incoloy 825
Applications: High Temperature Service, Aggressive Chemical Environments

Titanium & Exotic Materials

Titanium Grade 2 Titanium Grade 7 Zirconium Tantalum Copper-Nickel Alloys
Applications: Desalination Plants, Seawater Cooling, Specialty Chemical Processes

Clad Construction

Stainless Steel Clad Carbon Steel Duplex Clad Steel Nickel Alloy Clad Steel Explosion Bonded Clad Plates
Benefits: Enhanced Corrosion Resistance, Cost Optimization, Extended Equipment Life
Product Configurations

Flexible Design & Build Options

Calandria Configurations

Tube Arrangements

Fixed Tube Sheet
Floating Tube Sheet
U-Tube Designs
Removable Tube Bundles

Circulation Types

Natural Circulation
Forced Circulation
Thermosyphon Circulation

Evaporator Configurations

Single Effect Systems

Simplicity
Lower Capital Investment

Multiple Effect Systems

Two Effect
Three Effect
Four Effect
Five Effect
Six Effect and Above

Vapor Recompression Systems

Mechanical Vapor Recompression (MVR)
Thermal Vapor Recompression (TVR)

Advantages

Energy Savings
Reduced Carbon Footprint
Lower Operating Costs
Significant Steam Economy

Condenser Configurations

Heat Transfer Arrangements

Shell & Tube
Plate Type
Air-Cooled
Direct Contact
Hybrid Systems

Cooling Media

Water-Cooled
Air-Cooled
Glycol-Cooled
Refrigerant-Cooled
Seawater-Cooled
Comprehensive Equipment Portfolio

Complete Thermal Process Solutions

Calandria Equipment

Evaporator Calandrias Crystallizer Calandrias Vacuum Pan Calandrias Juice Heater Calandrias Process Heating Calandrias Multi-Effect Calandrias

Evaporator Equipment

Falling Film Evaporators Rising Film Evaporators Forced Circulation Evaporators Flash Evaporators Thin Film Evaporators Wiped Film Evaporators ATFE Systems Plate Evaporators MVR Evaporators TVR Evaporators ZLD Evaporators

Condenser Equipment

Surface Condensers Vacuum Condensers Distillation Condensers Reflux Condensers Product Recovery Condensers Solvent Recovery Condensers Air-Cooled Condensers Barometric Condensers Cryogenic Condensers LNG Condensers
Fabrication & Manufacturing Excellence

Precision Manufacturing Technologies

Tube Bundle Manufacturing

CNC Tube Sheet Drilling
Precision Tube Expansion
Hydraulic Expansion
Orbital Tube Welding
Automated Tube Bundle Assembly

Heavy Fabrication Facilities

CNC Plasma Cutting
Laser Cutting
Plate Rolling
Dishing & Forming
Precision Machining
Heavy Assembly Bays

Welding Technologies

GTAW (TIG)
GMAW (MIG)
SMAW
FCAW
SAW
Orbital Welding
Automated Welding Systems

Surface Finishing

Pickling
Passivation
Electropolishing
Internal Coating Systems
Food Grade Finishing
Pharmaceutical Grade Finishing
Quality Assurance & Inspection

Comprehensive Testing & Validation

Non-Destructive Examination (NDE)

Radiographic Testing (RT)
Ultrasonic Testing (UT)
Phased Array Ultrasonic Testing (PAUT)
TOFD
Magnetic Particle Testing (MT)
Liquid Penetrant Testing (PT)
Positive Material Identification (PMI)
Ferrite Testing
Hardness Testing

Thermal & Performance Testing

Hydrostatic Testing
Pneumatic Testing
Vacuum Testing
Helium Leak Testing
Thermal Performance Validation
Factory Acceptance Testing (FAT)

Quality Systems

Complete Material Traceability
Welding Documentation
Third-Party Inspection
Digital Manufacturing Records
Global Compliance Documentation
Industries Served

Trusted Across Global Sectors

Sugar & Distillery
Chemical Processing
Petrochemicals
Fertilizers
Pharmaceuticals
Food & Beverage
Dairy Processing
Pulp & Paper
Mining & Minerals
Desalination Plants
Wastewater Treatment
Renewable Energy
Zero Liquid Discharge
Hydrogen & Clean Energy
Why Our Calandrias, Evaporators & Condensers

Engineered for Maximum Thermal Efficiency & Sustainable Process Performance

Advanced Thermal & Process Engineering Expertise
High-Efficiency Heat Transfer Design
Multiple Effect & Vapor Recompression Technologies
Superior Product Recovery & Concentration Performance
Energy Optimization & Utility Reduction Solutions
High Pressure, Vacuum & Cryogenic Capability
Exotic Material Fabrication Expertise
Large-Scale Process Equipment Manufacturing
Comprehensive Quality Assurance & NDE Programs
Global Codes, Standards & International Certifications

Flagship Thermal Process Equipment Portfolio

Calandrias | Falling Film Evaporators | Rising Film Evaporators | Forced Circulation Evaporators | MVR Evaporators | TVR Evaporators | ATFE Systems | Crystallizers | Surface Condensers | Vacuum Condensers | Reflux Condensers | Solvent Recovery Condensers | Cryogenic Condensers | ZLD Evaporation Systems

"Delivering High-Performance Thermal Process Solutions That Maximize Product Recovery, Enhance Energy Efficiency, Improve Sustainability, and Drive Long-Term Operational Excellence Across Critical Industrial Applications Worldwide."

Ready to discuss your thermal process equipment requirements?

Partner with HI-NOVA APEX LLP for custom-engineered Calandrias, Evaporators, and Condensers that maximize efficiency and product recovery.

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